Why Does My Pressure Washer Keep Surging?

by BERG

Pressure washers are powerful tools designed to clean surfaces with high-pressure water jets. They can be used for a variety of tasks, from washing cars to cleaning driveways and decks. However, one of the common issues users face is the pressure washer surging, or pulsating, during operation. This can be frustrating, as it may disrupt the cleaning process and even damage the equipment if left unresolved. In this article, we will explore why pressure washers surge, the possible causes, and how to fix this problem.

Understanding Pressure Washer Surging

What Is Surging?

Surging occurs when a pressure washer experiences an inconsistent flow of water. It leads to the pressure fluctuating between high and low levels, causing the spray pattern to pulse or surge. When a pressure washer surges, it may produce a jerky, on-and-off water stream that disrupts the cleaning process.

This issue can make it difficult to clean surfaces effectively, as the pressure variation reduces the tool’s overall efficiency. Additionally, surging can put unnecessary stress on the machine and its components, potentially leading to more significant damage if not addressed.

Common Causes of Pressure Washer Surging

Clogged or Dirty Nozzle

One of the most common causes of pressure washer surging is a clogged nozzle. The nozzle controls the flow of water through the pressure washer’s spray gun, and any blockage can restrict the water flow. If the nozzle becomes partially or completely clogged, the pressure washer will struggle to maintain a steady water flow, leading to surging.

Dirt, debris, and mineral buildup can all contribute to nozzle clogs. When this happens, the pump can’t build or maintain the necessary pressure, causing fluctuations in water pressure.

Air in the Water Supply Line

Another common issue is air trapped in the water supply line. Air pockets can form if the pressure washer is not properly primed or if there is a disruption in the water supply. When air enters the system, it interrupts the flow of water, causing surging. This is particularly common in situations where the water source is not at a constant pressure or when using a hose with leaks.

If air is present in the system, the water pressure may not be consistent, leading to the surging effect. You may notice that the pressure washer starts and stops intermittently or that the spray feels weak and inconsistent.

Worn or Damaged Pump

The pump is the heart of the pressure washer, and if it is not functioning correctly, surging can occur. Over time, pressure washer pumps can wear down due to regular use, exposure to high temperatures, or lack of maintenance. A worn pump will struggle to build or maintain the proper pressure, which can cause the water pressure to fluctuate during operation.

In some cases, internal components of the pump, such as the valves or seals, may become damaged, leading to poor performance and surging. This problem is typically seen in older pressure washers or units that have not been properly maintained.

Low Water Supply Pressure

A pressure washer relies on a constant supply of water at a specific pressure to operate correctly. If the water supply pressure is too low, the pressure washer will not be able to generate enough power to maintain a consistent flow. This can cause the pressure to surge, with the washer struggling to deliver high-pressure water in a smooth and consistent manner.

Low water pressure can be caused by several factors, including a weak water source, a hose that is too long or kinked, or issues with the plumbing leading to the pressure washer. Inadequate water supply pressure will affect the performance of the washer, leading to surging or inconsistent pressure.

Faulty or Dirty Pressure Regulator

The pressure regulator controls the amount of pressure generated by the pump. If this component becomes faulty or dirty, it may cause the pressure to fluctuate. When the pressure regulator is not functioning correctly, the water pressure may increase or decrease unexpectedly, leading to surging.

Dirt or debris can also affect the regulator, causing it to malfunction. A buildup of grime or mineral deposits can prevent the regulator from accurately controlling the pressure, resulting in inconsistent performance and surging.

Inconsistent Power Supply

Surging can also be caused by an inconsistent power supply. Pressure washers that are powered by electricity or gas require a stable energy source to operate efficiently. If the power supply is unstable, it can cause the motor to speed up and slow down, leading to surging.

For electric pressure washers, fluctuations in the power source can cause the motor to misbehave, while gas-powered washers may experience issues if the engine is not receiving a steady flow of fuel. In both cases, the inconsistent power supply interferes with the operation of the pressure washer, leading to irregular water flow and pressure surging.

How to Fix Surging in Your Pressure Washer

Clean or Replace the Nozzle

If a clogged nozzle is causing the surging, the first step is to clean it thoroughly. Use a nozzle cleaning kit or a needle to clear any debris or buildup from the nozzle. You can also soak the nozzle in warm, soapy water to loosen mineral deposits or grime.

If cleaning the nozzle does not resolve the issue, it may be necessary to replace it with a new one. Make sure to choose a replacement nozzle that matches the specifications of your pressure washer for optimal performance.

Check for Air Leaks in the Water Supply Line

If air is entering the system and causing surging, inspect the water supply hose for leaks. Look for any visible cracks or holes in the hose, as these can allow air to enter the line. Tighten any loose connections and replace any damaged hoses to prevent air from getting into the system.

Also, ensure that the water source is turned on fully and that there is no disruption in the water flow. If you suspect air has entered the system, run the pressure washer for a few minutes to allow any trapped air to escape and restore proper water flow.

Maintain and Inspect the Pump

Regular maintenance is essential to prevent pump issues that lead to surging. Check the pump for signs of wear or damage, such as leaks, cracks, or excessive heat buildup. If you notice any problems, it may be necessary to replace the pump or its internal components.

To prevent pump issues, follow the manufacturer’s recommended maintenance schedule, which may include changing the oil, lubricating the pump, and flushing the system regularly. A well-maintained pump will perform efficiently, reducing the likelihood of surging.

Increase Water Supply Pressure

If low water supply pressure is the cause of the surging, consider increasing the water pressure. Ensure that the water source is fully open and free from obstructions. You may need to reduce the length of the hose or use a higher-pressure water source to provide consistent water flow to the pressure washer.

If you are using a hose with multiple connectors or extensions, try using a single, shorter hose to minimize pressure loss. A steady and adequate water supply is essential for maintaining a consistent pressure output from the washer.

Clean or Replace the Pressure Regulator

To address a malfunctioning pressure regulator, start by cleaning it thoroughly. If the regulator is clogged with dirt or debris, use a brush or compressed air to clean it out. If cleaning does not resolve the issue, consider replacing the pressure regulator with a new one.

Regularly checking and maintaining the pressure regulator will ensure that it operates correctly and helps prevent surging in the future.

Check the Power Supply

For electric pressure washers, check the power supply to ensure that it is consistent and stable. Avoid using extension cords that are too long or that have a low power rating, as these can cause fluctuations in voltage. If you are using a gas-powered pressure washer, ensure that the fuel tank is full and that the fuel lines are clean and free from blockages.

Conclusion

Pressure washer surging is a common issue that can be caused by several factors, including clogged nozzles, air in the water supply line, worn pumps, low water pressure, faulty regulators, and inconsistent power supply. Understanding the root causes of surging and taking the appropriate steps to address these issues can help restore consistent performance and prevent further damage to your pressure washer.

By cleaning the nozzle, inspecting the water supply line, maintaining the pump, and ensuring proper water pressure, you can resolve most surging issues and keep your pressure washer operating smoothly. Regular maintenance is key to preventing surging and ensuring that your pressure washer continues to deliver the high-pressure cleaning power it was designed for.

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